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Services

We specialize in providing custom application development, custom ultrasonic components and ultrasonic systems required to meet customer demands. Our capabilities include:

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  • Custom Power Ultrasonic Generator SystemsStandard from 100 watts to 4,000 watts, higher power on custom order.
    • Adaptable to custom requirements for On/Off control and power output condition
  • modg-cut3cFinite Element Analysis of Sonotrode and Horn components allows us to adapt the working end of the ultrasonic system to your application.
  • Custom Sonotrode and Horn machining capabilities means we can adapt to most applications
  • Process Development Consulting

    Ultrasonic Impact Peening Hammer Robotic Mount

Application & Technical Consulting

For complex system development we provide application and technical consulting covering all aspects of power ultrasonic system hardware and control. Our areas of interest include applications in:

  • Special Reaction Chamber Designs: high volume processing, hazardous chemicals, inline systems.
  • Ultrasonic Impact Peening – Tool development and customized systems.
  • Food Processing: extraction, extrusion, mixing, powder making, cutting, pipe cleaning, sterilization.
  • Pharmaceutical Processing: powder production, tablet coating, extraction.
  • Metallurgical Sonochemical Systems: precious metal recycling, precious metal recovery.
  • Metal Processing: forming, extrusion, continuous casting, mixing, alloying, powders production.
  • Ultrasonic Wire Drawing and Ultrasonic Tube Drawing  – Custom designs adapted to your dies and drawing lines.
  • Inline filter cleaning and sieving.
  • Very Large Reaction Chamber Processing: adapting ultrasonics to large processing tanks and thick walled tanks.
  • Cleaning Systems: special applications, standard systems.
  • Supercritical carbon dioxide, SCCO2, cleaning in liquid CO2.

Equipment Development
We have all the necessary expertise to quickly develop new ultrasonic components that may be required to address special applications. This flexibility starts with the ultrasonic generator and includes the transducer, sonotrode, and reaction chamber. Due to the flexible nature of our components much of our equipment development has focused on mechanical designs that combine our transducer technology to special reaction chambers or existing client systems.

  • Ultrasonic Generator Power Supplies:
    • Custom Frequency
    • Any Power Range

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      Transducer High Amplitude
  • Bolted Langevin
    • Welding, Cleaning, Special Purpose
    • Custom designs start with Finite Element Analysis (FEA)
    • Custom Frequency
    • Power Options 10 watts –  4000 watts
  • Boosters, Probes, and Sonotrodes:
    • Custom designs start with Finite Element Analysis (FEA)
    • Special Solid Mount Options
    • Custom Machining Capabilities

Process Development
We offer advanced process development in a collaboration with our clients. Combining our understanding of the ultrasonic process with your product and production process is often the most efficient path to a successful development. If a new turn-key process is required we may also draw on our network of university and research specialists.

Custom Systems Integration
Based on client specification we will assemble and construct all necessary ultrasonics components to provide a complete and controllable system. Our integration contribution may be limited to delivering just the ultrasonic components or may include a turn-key system for delivery to the client’s factory floor.